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The Making of Natural Cork Floor Tiles

In the making of natural cork floor tiles some of the cork bark is ground up and sorted into a variety of granular sizes, some is broken into a variety of chunk sizes, and some is cut into small blocks of varying sizes. These particles, chunks, and blocks are used alone and/or intermixed to form a variety of styles.

Some tiles, primarily those with small to medium particles, are produced as solids where the pattern of the cork style continues right through the entire flooring tile. Others which contain large pieces or show the cork more naturally, are produced as veneers due to cost and limited availability and are agglomerated to a sheet of granular cork to produce the final flooring tile.

Temperature, humidity, pressure, curing times, and standards and controls employed during the manufacturing process are all important factors that affect the quality of the final product. The floor tile brands produced by a variety of manufacturers range in quality. It is important to know the quality of the tile brand as the quality will affect your final results.


Quality of Our Natural Cork Floor Tiles


Our natural cork floor tiles are of a very high quality. The following are important factors that affect the quality of natural cork floor tiles:

Stability
Our tiles are stabilized during a carefully controlled manufacturing process monitored by an on-site laboratory and by a carefully controlled aging and curing process to withstand on-site relative humidity levels as high as 50% during installation.

Veneer Thickness of Veneer Type Tiles
Our tiles are 4 mm of all natural cork including a generous layer of veneer. On the popular medium bevelled tile the substrate of the tile does not show.

Hardness of the Tiles
Our tiles are compressed to produce a firm yet resilient flooring while maintaining the maximum benefits to be expected from the natural cork. Resiliency is one of cork's natural qualities. Cork will give and then slowly rebound in whole or in part depending upon the weight of the object, the length of time the object is in one location and the size of the area making contact with the floor. A cork floor gives slightly from normal walking and recovers to its original shape. Cork is one of the softer type flooring coverings and it is recommended that flat felt pads be applied to the bottoms of furniture and similar items to spread the weight and reduce the indentations as much as possible.

Porosity of the Surface
Our flooring tiles have a smooth yet porous surface allowing for maximum binding of the finishing liquids to the cork.

Clarity and Cleanliness of the Tiles
Our flooring tiles are pure natural cork with only the proper amount of resin added for the binding of the cork particles.

Tightness of the Cork Particles to Each Other
The particles and pieces in our flooring tiles are tight to each other as is expected with each cork style.


Tile Styles and Edge Detail Options


Styles

West Cork currently carries 6 styles of natural cork floor tiles as listed on our current retail price list. All of our 100 series tiles are solids, i.e. the pattern of the cork style continues through the entire thickness of the tile. All of our 200 series tiles are veneers, i.e. the cork style is a veneer layer agglomerated to a substrate of cork.

The 100 series tiles vary in shade from light to dark and are sorted into average shade groups of light, medium, and dark. There are natural differences in shade from tile to tile. Sorting is done to avoid any dramatic shade differences in a floor.

The 200 series tiles vary in shade. No two floor tiles are exactly alike.

Edges

Full sheet tiles 300mm x 600mm (nominal 12" x 24") are only available with square edges as they come from the factory.

All cut flooring tiles processed by us are available with the following edge detail options:
  • Square cut edges as produced from cutting
  • Optional small bevels of approxiamately 1.0 mm
  • Optional medium bevels of approxiamately 1.5 mm
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